I. COURSE DESCRIPTION Prerequisites: INDS 251, INDS 411, AND TSNG 111 or drawing competency. A study of plant design and layout. Consideration of materials handling techniques, machinery layout, and plant structures. Calculation of machine layout and study of line-balancing techniques. TEXTBOOK: Tompkins, J. A., White, J. A., Bozer, Y., Frazelle, E., Tanchoco, J., and Trevino, J. FACILITIES PLANNING, John Wiley & Sons, New York, 1996. II. COURSE OBJECTIVES As a result of this course, each student will develop an understanding of the following: 1. Work area layout, equipment specifying, assembly charting, machine load and labor calculating and plant services. 2. Facilities design procedure. 3. Material handling and flow methods and equipment. 4. Relationships between plant services and production. 5. A facilities area relationship and allocation method. 6. Layout construction techniques. 7. evaluation techniques. 8. Material flow analysis techniques. 9. CAD as a facilities design tool. 10. Computerized layout planning. 11. Configuring the production and service facilities. III. COURSE TOPICS 1. Facilities design procedure and planning strategies. 2. Facilities design computer aided drafting. 3. Production, physical administration and personnel services design considerations. 4. Material flow patterns and analysis techniques. 5. Material handling systems and equipment. 6. Activity relationship planning and space allocations. 7. Layout construction techniques. 8. Assessing and evaluating layouts. 9. Implementing layouts. 10. Flexible, custom, continuous, intermittent, and job lot production methods layout considerations. 11. Machine, labor, inventory, and equipment loading calculating. IV. TEACHING METHODS, PROCEDURES AND/OR TECHNIQUES Small and large group discussions, lectures, and demonstrations will provide a basis for students working individually or in small groups to solve design problems and complete calculations. V. BIBLIOGRAPHY OF TEACHING - LEARNING MATERIALS Allegri, T. H., MATERIALS HANDLING PRINCIPLES AND PRACTICE, Van Nostrand Co., Inc. 1984. Konz, Stephan, FACILITY DESIGN, Publishing Horizons, Inc., Scottsdale, Arizona, 1994. Sule, D. R., MANUFACTURING FACILITIES, PWS-KENT Pub., Co., Boston, Massachusetts, 1988. VI. ACTIVITIES DESIGNED TO MEET THE COURSE OBJECTIVES All students will be required to produce and/or participate in the following: 1. PROJECTS A. Work area layout design. Sketch of a design is required. B. Work area layout CAD design. CAD floor plan design is required. C. Assembly chart development and design. One manually drafted assembly chart is required. D. Machine load and numeric calculations assignment. Numerous problems presented in chart format are required E. Machine assignment and labor numeric calculations. Numerous problem solutions presented in chart form are required. F. Parking lot design and development. CAD plot plan design is required. NOTE: If a project is turned in after its due date, it will be corrected and one letter grade will be deducted from its initial score for each day beyond the original due date. 2. COURSE EXAMS Two exams will be administered. No makeup exams will be given. If an exam is taken after the exam date, it will be corrected and one letter grade will be deducted from the exam score for each day beyond the original testing date. 3. TERM DESIGN PROJECT A word-processed report, numeric solutions in chart format (raw material storage, labor loads, machine loads, and work cell area calculations), oral and visual class presentation, and drawn plan of a manufacturing facility are required. VII. GRADING PROCEDURES EXAMS - 50% of the course grade Two exam grades are averaged to produce a course exam grade. PROJECTS - 50% of the course grade A. Projects (7 or 8) - 30% of the PROJECT grade. B. One term design project - 70% of the PROJECT grade. All projects (A & B) are properly weighted and averaged to obtain a course PROJECT grade. COURSE GRADE A. Total attendance is necessary to obtain lecture, project and test materials needed to complete all assignments. B. In order to receive a passing grade in the course, each student must achieve a passing grade in each course assignment.
FACILITIES LAYOUT AND DESIGN Tentative Topics _____________________________________________________________________________ | | | | |WEEK | TOPICS | TEXT READINGS | |_____|_________________________________________________|___________________| | | | | | 1 |Course introduction and requirements. Facilities| Chapters 1 & 2. | | |design, function, and overview of facilities | | | |design procedure. CAD instruction. | | |_____|_________________________________________________|___________________| | | | | | 2 |Preliminary enterprise design activities and | Pages 31 - 52, | | |designing the process. In class lab (Work area | 292 & 315. | | |and material flow design assignment). | | |_____|_________________________________________________|___________________| | | | | | 3 |Designing the process continued and designing | All Chapter 10, | | |the material flow. CAD instruction. Assembly | plus pages 85 -90,| | |charting assignment. Machine load calculations. | & 96 - 106. | |_____|_________________________________________________|___________________| | | | | | 4 |Conventional techniques for analyzing material | Pages 42 - 48, | | |flow. CAD instruction. First machine load | 51 - 56, & | | |calculations assignment. | 90 - 94. | |_____|_________________________________________________|___________________| | | | | | 5 |Introduction to material handling and material | Pages 137 -173. | | |handling equipment. CAD instruction. Second | | | |machine load calculations assignment. Assign | | | |work area CAD design. | | |_____|_________________________________________________|___________________| | | | | | 6 |Material handling equipment continued and | Pages 170 to end | | |designing the handling system. CAD instruction. | of chapter. | | |Machine and labor load calculations assignment. | | | |Review for EXAM. | | |_____|_________________________________________________|___________________| | | | | | 7 |Parking lot design (CAD) assignment, warehouse | | | |design (CAD) assignment and EXAM. | | |_____|_________________________________________________|___________________| | | | | | 8 |Planning activity relationships. Production and | Pages 90 - 96, | | |physical plant services. Administration and | 293 - 303, & | | |and personnel services. Work area CAD design is | 394 - 418. | | |due. TERM DESIGN PROJECT ASSIGNED! | | |_____|_________________________________________________|___________________| | | | | | 9 |Administration and personnel services continued. | Pages 418 - 435. | | |Space determination concepts, and T.P. design | | | |assignments. | | |_____|_________________________________________________|___________________| | | | | | 10 |Parking lot or warehouse design is due. T.P. | Pages 101 - 103, | | |design assignment and process design. Area | all chapter 5, & | | |allocation and constructing the layout. | pages 692 - 707. | |_____|_________________________________________________|___________________| | | | | | 11 |Evaluating and implementating the layout. | Pages 659 - 672, | | |Facility relocation. T.P. design assignment. | 683 & 707 - 716. | | |Review for EXAM. | | |_____|_________________________________________________|___________________| | | | | | 12 |EXAM and T.P. design assignment. | | |_____|_________________________________________________|___________________| | | | | | 13 |Review EXAM. T.P. design assignment. | | | |Planning considerations for term design project. | | |_____|_________________________________________________|___________________| | | | | | 14 |TERM DESIGN PROJECTS DUE AND PRESENTED TO THE | | | |CLASS. | | |_____|_________________________________________________|___________________| | | | | | 15 |Review course concepts. Return term design | | | |projects. | | |_____|_________________________________________________|___________________| Topics may be changed, rearranged, or deleted due to availability of required course time.